Learn More About Turbine Flowmeter Here – How to Where It Works?

Fluid entering the meter passes through the inlet flow straightener which reduces its turbulent flow pattern and improves the fluid’s velocity profile. Fluid then passes through the turbine blades causing it to rotate at a speed proportional to the fluid velocity. As each blade passes through the magnetic field, created at the base of the pickoff transducer, AC voltage is generated in the pick-up coil. These impulses produce an output frequency proportional to the volumetric flow through the meter. The output frequency is used to represent flow rate and/or totalization of fluid passing through the turbine flowmeter.

Turbine flowmeter is designed to withstand the rigorous demands of the most remote flow measurement applications. The turbine flowmeter maintains measurement accuracy and mechanical integrity in the corrosive and abrasive fluids commonly found in oil filed waterflood project pipelines, in-situ mining operations, offshore facilities and plant locations.

Turbine flowmeters use the mechanical energy of the fluid to rotate a pinwheel (rotor) in the flow stream. Blades on the rotor are angled to transform energy from the flow stream into rotational energy. The rotor shaft spins on bearings. When the fluid moves faster, the rotor spins proportionally faster. Turbine flowmeters now constitute 7% of the world market.

 

Highly accurate turbine flowmeters for demanding measuring tasks

Shaft rotation can be sensed mechanically or by detecting the movement of the blades. Blade movement is often detected magnetically, with each blade or embedded piece of metal generating a pulse. Turbine flowmeter sensors are typically located external to the flowing stream to avoid material of construction constraints that would result if wetted sensors were used. When the fluid moves faster, more pulses are generated. The transmitter processes the pulse signal to determine the flow of the fluid. Transmitters and sensing systems are available to sense flow in both the forward and reverse flow directions. 

Plus & Minus Factors of Turbine Flowmeters

·         The cost to purchase turbine flowmeters is set to moderate.

·         Has very good, clean, low viscosity fluids of moderate velocity and a steady rate

·         Turndown is very good as it can read very low compared to the maximum flow

·         They are reliable if put in a clean fluid especially if it has some lubricity

·         AGA and API approved for custody transfers

·         They do cause some pressure drop where that may be a factor such as gravity flows

·         Not reliable for steam

·         Bearings wear out

How to Use Turbine Flowmeters?

 

TurbineFlowmeter

Turbine flowmeters measure the velocity of liquids, gases and vapors in pipes such as hydrocarbons, chemicals, water, cryogenic liquids, air and industrial gases. High accuracy turbine flowmeters are available for custody transfer of hydrocarbons and natural gas. These flowmeters often incorporate the functionality of a flow computer to correct for pressure, temperature and fluid properties in order to achieve the desired accuracy for the application.

Be careful using turbine flowmeters on fluids that are non-lubricating because the flowmeter can become inaccurate and fail if its bearings prematurely wear. Some turbine flowmeters have grease fittings for use with non-lubricating fluids. In addition, turbine flowmeters that are designed for a specific purpose, such as for natural gas service, can often operate over a limited range of temperature such as up to 60⁰C whereby operation at higher temperatures can damage the flowmeter.

This flowmeter can be applied to sanitary, relatively clean and corrosive liquids in sizes up to approximately 24inches. Smaller turbine flowmeters can be installed directly in the piping, but the size and weight of larger turbine flowmeters may require the installation of substantial concrete foundations and supports. The flow or corrosive liquids can be measured with proper attention to the materials of construction of all wetted parts, such as the body, rotor, bearings and fittings.

Applications for turbine flowmeters are found in the water, petroleum, and chemical industries. Water applications include distribution systems within and between water districts. Petroleum applications include the custody transfer of hydrocarbons. Miscellaneous applications are found in the food and beverage and chemical industries.

Industries Where Turbine Flowmeters Are Used Widely

In order to magnitude from largest to smallest, these are used in oil and gas, water and wastewater, gas utility, chemical, power, food and beverage, aerospace, pharmaceutical, metals and mining, and pulp and paper. 

Application Cautions for Turbine Flowmeters

Turbine flowmeters are less accurate at low flow rates due to rotor/bearing drag that slows the rotor. Make sure to operate these flowmeters above approximately 5% of maximum flow. Turbine flowmeters should not be operated at high velocity because premature bearing wear and/or damage can occur. Be careful when measuring fluids that are non-lubricating because bearing wear can cause the flowmeter become inaccurate and fail. In some applications, bearing replacement may need to be performed routinely and increase maintenance costs. Application in dirty fluids should generally be avoided so as to reduce the possibility of flowmeter wear and bearing damage. In summary, turbine flowmeters have moving parts that are subject to degradation with time and use. 

Abrupt transitions from gas flow to liquid flow should be avoided because they can mechanically stress the flowmeter, degrade accuracy, and/or damage the flowmeter. These conditions generally occur when filling the pipe and under slug flow conditions. Two-phase flow conditions can also cause turbine flowmeters to measure inaccurately. 

So, getting turbine flowmeters those are simple to operate and maintain is a globally recognized service i.e. reliable and cost-effective method of achieving accurate flow measurement. Buy now from TrigasDM to maximize throughout and minimize pressure drop, maintaining high flow rates over an extended flow range and offering pulse output that is linear to the flow rate. The turbine flowmeters also minimize fiscal measurement uncertainty by delivering high-frequency pulse resolution to account for minute increments of the flow rate.